Quality Assurance & Quality Control
- Execute the Project Quality Plan within construction and commissioning activities.
- Implement bp Engineering and Quality Management requirements.
- Support and facilitate the Right First Time (R1T) programme.
- Conduct planned surveillance and inspection activities in accordance with approved Inspection and Test Plans (ITPs).
- Verify contractor compliance with project specifications, procedures, standards, and quality requirements.
- Participate in quality audits, assessments, and contractor performance reviews as required.
- Contribute to quality observations, lessons learned, and continuous improvement initiatives.
Mechanical Equipment Inspection
Perform surveillance and inspection of:
- Static equipment (pressure vessels, drums, separators, filters, heat exchangers).
- Rotating equipment (compressors, pumps, turbines, generators, gearboxes).
- Package equipment and skids.
- Valves and valve assemblies.
- Mechanical handling equipment and associated supports.
- Piping systems, supports, and mechanical interfaces.
- Verify equipment installation complies with approved drawings, specifications, and vendor requirements.
- Monitor preservation and storage requirements for mechanical equipment.
- Verify equipment alignment, leveling, and installation tolerances.
Storage & Preservation
- Verify mechanical equipment and materials are stored, handled, and preserved in accordance with approved preservation procedures, project requirements, and manufacturer recommendations.
- Conduct periodic inspections of warehouses, laydown areas, storage facilities, and fabrication locations to assess equipment condition and preservation effectiveness.
- Monitor preservation activities for static and rotating equipment, including shaft rotation, humidity control, desiccant replacement, protective coatings, and temporary preservation systems.
- Verify equipment protective covers, end caps, flange protectors, packaging, and environmental controls remain in place and effective throughout the storage period.
- Ensure preservation records, inspection logs, and maintenance registers are maintained accurately and are available for audit and handover purposes.
- Participate in receipt inspections and verify equipment condition, certification, traceability, transportation damage status, and preservation requirements upon delivery.
- Identify equipment deterioration, corrosion, contamination, moisture ingress, or preservation deficiencies and ensure timely corrective actions are implemented.
- Verify preservation status is maintained during installation, mechanical completion, and commissioning until final handover to Operations.
Testing & Commissioning Readiness
Witness and verify:
- Pressure testing and leak testing activities.
- Functional and performance testing.
- Mechanical completion inspections.
- Punch list generation and close-out verification.
Pre-commissioning and commissioning activities.
- Confirm completion and accuracy of inspection records and test documentation prior to system handover.
Materials & Traceability
- Verify certification, material traceability, and identification of mechanical equipment and components.
- Ensure preservation requirements are maintained throughout fabrication, storage, and installation phases.
- Participate in receipt inspections and material verification activities.
Non-Conformance Management
- Identify quality deficiencies and non-conformances.
- Support NCR investigations, root cause analysis, and corrective action implementation.
- Monitor closure of NCRs and quality actions within agreed timelines.
- Review contractor deviation and concession requests related to mechanical systems.
Contractor Oversight
- Monitor contractor and subcontractor quality activities.
- Verify competency and qualification of inspection personnel performing mechanical inspections.
- Review contractor reports and quality records for completeness and accuracy.
- Identify areas requiring increased surveillance or quality intervention.
Documentation & Reporting
- Complete daily quality surveillance reports.
- Maintain inspection records and quality documentation.
- Support quality KPI reporting and trending activities.
- Provide input to handover dossiers and final project documentation.